ITAC Assessment: MZ0144
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ITAC Assessment: MZ0144
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Assessment Year 2014
Principal Product zinc plating
NAICS 332813: Electroplating, Plating, Polishing, Anodizing, and Coloring
SIC 3471: Electroplating, Plating, Polishing, Anodizing, and Coloring
Sales Range $1
M
to 5
M
# of Employees 27
Plant Area 39,000
ft2
Annual Production 15,000,000
thousand feet
Production Hrs. Annual 7,350
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $86,103 1,929,488
kWh
Electricity Demand $27,353 5,165
kW-mo/yr
Natural Gas $119,884 27,144
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $42,967 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $17,190

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.2514: Cover open tanks $6,406 $5,250 - - $6,406
-
MMBtu
02 2.2511: Insulate bare equipment $9,563 $12,000 - - $9,563
-
MMBtu
03 2.2511: Insulate bare equipment $824 $900 $692
15,521
kWh
$132
-
kW-mo/yr
-
04 2.4131: Size electric motors for peak operating efficiency $13,431 $4,400 $11,250
252,252
kWh
$2,181
-
kW-mo/yr
-
05 2.4133: Use most efficient type of electric motors $2,120 $7,400 $2,120
47,550
kWh
- -
06 2.2414: Use waste heat from hot flue gases to preheat $5,940 $5,500 - - $5,940
-
MMBtu
07 2.7142: Utilize higher efficiency lamps and/or ballasts $4,683 $15,640 $3,923
87,965
kWh
$760
-
kW-mo/yr
-
TOTAL RECOMMENDED $42,967 $51,090 $17,985
403,288
kWh
$3,073
-
kW-mo/yr
$21,909
-
MMBtu
TOTAL IMPLEMENTED $17,190 $35,940 $6,735
151,036
kWh
$892
-
kW-mo/yr
$9,563
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs