ITAC Assessment: MZ0134
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ITAC Assessment: MZ0134
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Assessment Year 2013
Principal Product Stainless Steel Tanks
NAICS 332420: Metal Tank (Heavy Gauge) Manufacturing
SIC 3443: Fabricated Plate Work (Boiler Shops)
Sales Range $100
M
to 500
M
# of Employees 568
Plant Area 750,000
ft2
Annual Production 35,000,000
lb
Production Hrs. Annual 8,400
hrs
Location (State) Missouri

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $373,751 8,797,752
kWh
Electricity Demand $250,304 23,411
kW-mo/yr
Natural Gas $179,547 32,274
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $105,409 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $63,294

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $53,250 $61,965 $39,171
922,111
kWh
$14,079
-
kW-mo/yr
- -
02 2.7135: Install occupancy sensors $22,321 $12,640 $15,704
369,676
kWh
$6,617
-
kW-mo/yr
- -
03 2.1233: Analyze flue gas for proper air/fuel ratio $10,044 $2,500 - - $10,044
-
MMBtu
-
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $6,322 $1,333 $4,693
110,477
kWh
$1,689
-
kW-mo/yr
- $(-60.0)
05 2.2414: Use waste heat from hot flue gases to preheat $5,688 $16,575 - - $5,688
-
MMBtu
-
06 2.4239: Eliminate or reduce compressed air usage $4,932 $2,000 $3,628
85,400
kWh
$1,304
-
kW-mo/yr
- -
07 2.2511: Insulate bare equipment $2,852 $1,614 - - $2,852
-
MMBtu
-
TOTAL RECOMMENDED $105,409 $98,627 $63,196
1,487,664
kWh
$23,689
-
kW-mo/yr
$18,584
-
MMBtu
$(-60.0)
TOTAL IMPLEMENTED $63,294 $64,465 $39,171
922,111
kWh
$14,079
-
kW-mo/yr
$10,044
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs