ITAC Assessment: MZ0131
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ITAC Assessment: MZ0131
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Assessment Year 2013
Principal Product Injection Molding
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 106
Plant Area 113,000
ft2
Annual Production 14,000,000
lb
Production Hrs. Annual 6,240
hrs
Location (State) Missouri

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $524,738 8,622,900
kWh
Electricity Demand $42,194 18,061
kW-mo/yr
Electricity Fees $13,842 -
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $50,235 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $50,235

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings
01 2.2511: Insulate bare equipment $25,536 $2,554 $25,536
390,569
kWh
02 2.2437: Recover waste heat from equipment $10,439 $345 $10,439
159,668
kWh
03 2.7142: Utilize higher efficiency lamps and/or ballasts $7,218 $5,587 $7,218
109,987
kWh
04 2.7135: Install occupancy sensors $2,807 $1,380 $2,807
42,874
kWh
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,179 $1,148 $2,179
35,648
kWh
06 2.4221: Install compressor air intakes in coolest locations $1,084 $600 $1,084
16,567
kWh
07 2.4231: Reduce the pressure of compressed air to the minimum required $759 $1,019 $759
11,633
kWh
08 2.4239: Eliminate or reduce compressed air usage $213 $310 $213
3,261
kWh
TOTAL RECOMMENDED $50,235 $12,943 $50,235
770,207
kWh
TOTAL IMPLEMENTED $50,235 $12,943 $50,235
770,207
kWh
Yearly Savings* Imp'd Cost* Electricity Usage Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs