ITAC Assessment: MZ0120
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ITAC Assessment: MZ0120
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Assessment Year 2013
Principal Product aluminum castings
NAICS 331315: Aluminum Sheet, Plate, and Foil Manufacturing
SIC 3365: Aluminum Foundries
Sales Range $10
M
to 50
M
# of Employees 120
Plant Area 145,000
ft2
Annual Production 1
units
Production Hrs. Annual 6,720
hrs
Location (State) Missouri

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $518,870 7,041,600
kWh
Electricity Demand $86,995 18,912
kW-mo/yr
Natural Gas $180,956 39,149
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $76,763 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $41,522

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.4133: Use most efficient type of electric motors $28,136 $119,770 $24,898
336,462
kWh
$3,238
-
kW-mo/yr
-
02 2.2424: Use heat in flue gases to preheat products or materials $35,241 $75,000 - - $35,241
-
MMBtu
03 2.2622: Replace existing chiller with high efficiency model $8,557 $31,200 $3,424
46,269
kWh
$5,133
-
kW-mo/yr
-
04 2.7135: Install occupancy sensors $153 $190 $153
2,070
kWh
- -
05 2.4227: Use compressor air filters $4,675 $1,100 $4,246
57,381
kWh
$429
-
kW-mo/yr
-
TOTAL RECOMMENDED $76,763 $227,260 $32,722
442,183
kWh
$8,800
-
kW-mo/yr
$35,241
-
MMBtu
TOTAL IMPLEMENTED $41,522 $152,260 $32,722
442,183
kWh
$8,800
-
kW-mo/yr
-
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs