ITAC Assessment: MZ0115
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ITAC Assessment: MZ0115
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Assessment Year 2013
Principal Product pumps
NAICS 333912: Air and Gas Compressor Manufacturing
SIC 3563: Air and Gas Compressors
Sales Range $50
M
to 100
M
# of Employees 330
Plant Area 350,000
ft2
Annual Production 1,500
pieces
Production Hrs. Annual 3,103
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $892,538 22,638,706
kWh
Electricity Demand $65 10
kW-mo/yr
Natural Gas $56,689 16,399
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $192,481 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $162,056

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $15,884 $3,658 $9,754
243,859
kWh
$6,130
-
kW-mo/yr
-
02 2.7135: Install occupancy sensors $3,448 $2,450 $3,448
86,201
kWh
- -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,027 $1,600 $2,473
61,818
kWh
$1,554
-
kW-mo/yr
-
04 3.1161: Eliminate/reduce an operation $11,784 - $5,966
149,140
kWh
$5,818
-
kW-mo/yr
-
05 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $42,874 $204,750 $42,874
1,071,839
kWh
- -
06 2.7134: Use photocell controls $2,832 $750 $2,832
70,812
kWh
- -
07 2.7121: Utilize daylight whenever possible in lieu of artificial light $8,261 $750 $8,261
206,535
kWh
- -
08 2.4221: Install compressor air intakes in coolest locations $2,543 $1,160 $1,567
39,166
kWh
$976
-
kW-mo/yr
-
09 2.2437: Recover waste heat from equipment $1,362 $1,500 - - $1,362
-
MMBtu
10 4.512: Condense operation into one building $99,466 $35,000 $54,096
1,352,400
kWh
$33,995
-
kW-mo/yr
$11,375
-
MMBtu
TOTAL RECOMMENDED $192,481 $251,618 $131,271
3,281,770
kWh
$48,473
-
kW-mo/yr
$12,737
-
MMBtu
TOTAL IMPLEMENTED $162,056 $244,010 $106,976
2,674,363
kWh
$42,343
-
kW-mo/yr
$12,737
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs