ITAC Assessment: MZ0110
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ITAC Assessment: MZ0110
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Assessment Year 2013
Principal Product aluminum castings
NAICS 331524: Aluminum Foundries (except Die-Casting)
SIC 3365: Aluminum Foundries
Sales Range $10
M
to 50
M
# of Employees 86
Plant Area 400,000
ft2
Annual Production 2,000,000
pieces
Production Hrs. Annual 4,000
hrs
Location (State) Missouri

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $410,209 7,088,400
kWh
Electricity Demand $95,044 5,796
kW-mo/yr
Natural Gas $379,653 15,186
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $148,477 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $114,678

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.4221: Install compressor air intakes in coolest locations $7,869 $3,480 $4,257
73,406
kWh
$3,612
-
kW-mo/yr
-
02 2.7142: Utilize higher efficiency lamps and/or ballasts $12,761 $39,840 $6,904
119,040
kWh
$5,857
-
kW-mo/yr
-
03 2.2442: Preheat combustion air with waste heat $90,000 $97,500 - - $90,000
-
MMBtu
04 2.4133: Use most efficient type of electric motors $21,089 $6,600 $12,737
219,600
kWh
$8,352
-
kW-mo/yr
-
05 2.4231: Reduce the pressure of compressed air to the minimum required $12,710 - $6,877
118,568
kWh
$5,833
-
kW-mo/yr
-
06 2.4227: Use compressor air filters $4,048 $2,400 $2,173
38,118
kWh
$1,875
-
kW-mo/yr
-
TOTAL RECOMMENDED $148,477 $149,820 $32,948
568,732
kWh
$25,529
-
kW-mo/yr
$90,000
-
MMBtu
TOTAL IMPLEMENTED $114,678 $143,220 $13,334
230,564
kWh
$11,344
-
kW-mo/yr
$90,000
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs