ITAC Assessment: MZ0102
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ITAC Assessment: MZ0102
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Assessment Year 2012
Principal Product mattresses
NAICS 337910: Mattress Manufacturing
SIC 2515: Mattresses, Foundations, and Convertible Beds
Sales Range $10
M
to 50
M
# of Employees 56
Plant Area 110,000
ft2
Annual Production 120,000
pieces
Production Hrs. Annual 8,760
hrs
Location (State) Tennessee

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $59,457 599,900
kWh
Natural Gas $32,124 3,232
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $28,173 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $18,397

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.7135: Install occupancy sensors $930 $700 $930
9,318
kWh
-
02 2.4226: Use / purchase optimum sized compressor $9,776 $10,060 $9,776
97,959
kWh
-
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $7,327 $2,000 $7,327
73,416
kWh
-
04 2.4221: Install compressor air intakes in coolest locations $2,444 - $2,444
24,485
kWh
-
05 2.7142: Utilize higher efficiency lamps and/or ballasts $5,326 $16,800 $5,326
53,260
kWh
-
06 2.1113: Reduce combustion air flow to optimum $2,370 $2,270 - $2,370
-
MMBtu
TOTAL RECOMMENDED $28,173 $31,830 $25,803
258,438
kWh
$2,370
-
MMBtu
TOTAL IMPLEMENTED $18,397 $21,770 $16,027
160,479
kWh
$2,370
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs