ITAC Assessment: MZ0098
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ITAC Assessment: MZ0098
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Assessment Year 2012
Principal Product Flexible Packaging
NAICS 326112: Plastics Packaging Film and Sheet (including Laminated) Manufacturing
SIC 2671: Packaging Paper and Plastics Film, Coated and Laminated
Sales Range $100
M
to 500
M
# of Employees 426
Plant Area 280,000
ft2
Annual Production 146,000,000
units
Production Hrs. Annual 8,568
hrs
Location (State) Missouri

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,287,245 28,425,600
kWh
Electricity Demand $775,092 45,421
kW-mo/yr
Electricity Fees $22,004 -
LPG $657,832 45,010
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $160,015 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $158,746

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings LPG Savings
01 2.2414: Use waste heat from hot flue gases to preheat $57,632 $23,700 - - $57,632
-
MMBtu
02 2.3131: Reschedule plant operations or reduce load to avoid peaks $42,267 $26,000 - $42,267
-
kW-mo/yr
-
03 2.7231: Use radiant heater for spot heating $35,790 $36,000 - - $35,790
-
MMBtu
04 2.2625: Chill water to the highest temperature possible $9,018 $250 $5,823
128,534
kWh
$3,195
-
kW-mo/yr
-
05 2.7135: Install occupancy sensors $5,896 $3,000 $2,523
55,696
kWh
$3,373
-
kW-mo/yr
-
06 2.4239: Eliminate or reduce compressed air usage $4,872 $400 $3,150
69,531
kWh
$1,722
-
kW-mo/yr
-
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,271 $1,283 $2,117
46,726
kWh
$1,154
-
kW-mo/yr
-
08 2.4231: Reduce the pressure of compressed air to the minimum required $1,269 $850 $825
18,219
kWh
$444
-
kW-mo/yr
-
TOTAL RECOMMENDED $160,015 $91,483 $14,438
318,706
kWh
$52,155
-
kW-mo/yr
$93,422
-
MMBtu
TOTAL IMPLEMENTED $158,746 $90,633 $13,613
300,487
kWh
$51,711
-
kW-mo/yr
$93,422
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings LPG Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs