| Assessment Year | 2012 |
|---|---|
| Principal Product | Flexible Packaging |
| NAICS | 326112: Plastics Packaging Film and Sheet (including Laminated) Manufacturing |
| SIC | 2671: Packaging Paper and Plastics Film, Coated and Laminated |
| Sales Range | $100 M to 500M |
| # of Employees | 426 |
| Plant Area |
280,000
ft2
|
| Annual Production | 146,000,000
units
|
| Production Hrs. Annual | 8,568
hrs
|
| Location (State) | Missouri |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $1,287,245 | 28,425,600 |
kWh
|
$0.045 |
| Electricity Demand | $775,092 | 45,421 |
kW-mo/yr
|
$17.06 |
| Electricity Fees | $22,004 | - |
|
- |
| LPG | $657,832 | 45,010 |
MMBtu
|
$14.62 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $160,015 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $158,746 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | LPG Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.2414: Use waste heat from hot flue gases to preheat | $57,632 | $23,700 | - | - |
$57,632
-
MMBtu
|
|
| 02 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $42,267 | $26,000 | - |
$42,267
-
kW-mo/yr
|
- | |
| 03 | 2.7231: Use radiant heater for spot heating | $35,790 | $36,000 | - | - |
$35,790
-
MMBtu
|
|
| 04 | 2.2625: Chill water to the highest temperature possible | $9,018 | $250 |
$5,823
128,534
kWh
|
$3,195
-
kW-mo/yr
|
- | |
| 05 | 2.7135: Install occupancy sensors | $5,896 | $3,000 |
$2,523
55,696
kWh
|
$3,373
-
kW-mo/yr
|
- | |
| 06 | 2.4239: Eliminate or reduce compressed air usage | $4,872 | $400 |
$3,150
69,531
kWh
|
$1,722
-
kW-mo/yr
|
- | |
| 07 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $3,271 | $1,283 |
$2,117
46,726
kWh
|
$1,154
-
kW-mo/yr
|
- | |
| 08 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,269 | $850 |
$825
18,219
kWh
|
$444
-
kW-mo/yr
|
- | |
| TOTAL RECOMMENDED | $160,015 | $91,483 |
$14,438
318,706
kWh
|
$52,155
-
kW-mo/yr
|
$93,422
-
MMBtu
|
||
| TOTAL IMPLEMENTED | $158,746 | $90,633 |
$13,613
300,487
kWh
|
$51,711
-
kW-mo/yr
|
$93,422
-
MMBtu
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | LPG Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs