ITAC Assessment: MZ0080
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ITAC Assessment: MZ0080
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Assessment Year 2012
Principal Product vinyl vinders and cases
NAICS 323111: Commercial Printing (except Screen and Books)
SIC 2752: Commercial Printing, Lithographic
Sales Range $10
M
to 50
M
# of Employees 78
Plant Area 150,000
ft2
Annual Production 60,000,000
pieces
Production Hrs. Annual 2,080
hrs
Location (State) Missouri

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $103,124 610,200
kWh
Electricity Demand $61,041 3,786
kW-mo/yr
Natural Gas $13,605 1,423
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $75,459 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $62,599

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.4111: Utilize energy-efficient belts and other improved mechanisms $10,819 - $6,963
41,200
kWh
$3,856
-
kW-mo/yr
-
02 2.7142: Utilize higher efficiency lamps and/or ballasts $28,028 $35,700 $18,071
106,929
kWh
$9,957
-
kW-mo/yr
-
03 4.512: Condense operation into one building $13,624 - $8,558
50,647
kWh
$5,066
-
kW-mo/yr
-
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $7,580 $850 $4,834
28,603
kWh
$2,746
-
kW-mo/yr
-
05 2.3131: Reschedule plant operations or reduce load to avoid peaks $12,554 - - $12,554
-
kW-mo/yr
-
06 2.6212: Turn off equipment during breaks, reduce operating time $2,548 $600 $1,643
9,722
kWh
$905
-
kW-mo/yr
-
07 2.1233: Analyze flue gas for proper air/fuel ratio $306 - - - $306
-
MMBtu
TOTAL RECOMMENDED $75,459 $37,150 $40,069
237,101
kWh
$35,084
-
kW-mo/yr
$306
-
MMBtu
TOTAL IMPLEMENTED $62,599 $37,150 $40,069
237,101
kWh
$22,530
-
kW-mo/yr
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs