ITAC Assessment: MZ0077
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ITAC Assessment: MZ0077
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Assessment Year 2011
Principal Product nonferrous sheet metal parts
NAICS 333414: Heating Equipment (except Warm Air Furnaces) Manufacturing
SIC 3334: Primary Production of Aluminum
Sales Range $100
M
to 500
M
# of Employees 109
Plant Area 400,000
ft2
Annual Production 332,000
pieces
Production Hrs. Annual 4,368
hrs
Location (State) Missouri

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $644,933 9,347,200
kWh
Natural Gas $247,062 27,919
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $74,253 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.7135: Install occupancy sensors $6,493 $1,100 $6,493
92,758
kWh
-
02 2.7135: Install occupancy sensors $317 $110 $317
4,526
kWh
-
03 2.7135: Install occupancy sensors $253 $110 $253
3,621
kWh
-
04 2.4221: Install compressor air intakes in coolest locations $8,103 $2,400 $8,103
115,755
kWh
-
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,655 $800 $1,655
23,642
kWh
-
06 2.1116: Improve combustion control capability $38,690 - - $38,690
-
MMBtu
07 2.2414: Use waste heat from hot flue gases to preheat $18,741 $28,000 - $18,741
-
MMBtu
TOTAL RECOMMENDED $74,253 $32,520 $16,821
240,302
kWh
$57,431
-
MMBtu
TOTAL IMPLEMENTED - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs