ITAC Assessment: MZ0071
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ITAC Assessment: MZ0071
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Assessment Year 2011
Principal Product Aluminum castings
NAICS 332710: Machine Shops
SIC 3334: Primary Production of Aluminum
Sales Range $10
M
to 50
M
# of Employees 109
Plant Area 110,000
ft2
Annual Production 10,000
pieces
Production Hrs. Annual 5,760
hrs
Location (State) Missouri

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $92,160 1,728,000
kWh
Electricity Demand $127,583 10,115
kW-mo/yr
Natural Gas $45,106 5,111
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $60,675 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $37,487

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.7111: Reduce illumination to minimum necessary levels $15,644 $3,400 $10,462
197,395
kWh
$5,182
-
kW-mo/yr
-
02 2.7135: Install occupancy sensors $285 $610 $285
5,376
kWh
- -
03 2.4111: Utilize energy-efficient belts and other improved mechanisms $429 - $429
8,087
kWh
- -
04 2.3131: Reschedule plant operations or reduce load to avoid peaks $19,137 $1,000 - $19,137
-
kW-mo/yr
-
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $7,810 $1,300 $7,810
97,552
kWh
- -
06 2.4322: Use or replace with energy efficient substitutes $7,545 $1,133 $7,545
142,350
kWh
- -
07 2.2437: Recover waste heat from equipment $1,223 $800 - - $1,223
-
MMBtu
08 2.6218: Turn off equipment when not in use $35 $50 - - $35
-
MMBtu
09 2.6218: Turn off equipment when not in use $4,831 - $4,831
91,156
kWh
- -
10 2.4322: Use or replace with energy efficient substitutes $3,736 $6,494 $3,736
70,494
kWh
- -
TOTAL RECOMMENDED $60,675 $14,787 $35,098
612,410
kWh
$24,319
-
kW-mo/yr
$1,258
-
MMBtu
TOTAL IMPLEMENTED $37,487 $10,254 $17,091
272,665
kWh
$19,137
-
kW-mo/yr
$1,258
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs