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ITAC Assessment: MZ0069
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ITAC Assessment: MZ0069
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Find Something New - Open Random Assessment MAIN ITAC SITE VERSION [FOR BETA TESTING ONLY]
University of Missouri-Columbia University of Missouri-Columbia
Assessment Year 2011
Principal Product books
NAICS 323111: Commercial Printing (except Screen and Books)
SIC 2759: Commercial Printing, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 250
Plant Area 1,200,000
ft2
Annual Production 30,000,000
pieces
Production Hrs. Annual 8,640
hrs
Location (State) Missouri

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $586,903 9,409,837
kWh
Electricity Demand $36,919 18,044
kW-mo/yr
Natural Gas $85,452 7,549
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $535,189 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $158,643

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Primary Product Savings Increase in Production Savings
01 2.4131: Size electric motors for peak operating efficiency $1,000 $10,000 $1,000
16,667
kWh
- - - -
02 2.3212: Optimize plant power factor $1,390 $4,830 $1,390
22,100
kWh
- - - -
03 2.4231: Reduce the pressure of compressed air to the minimum required $87 - $87
1,442
kWh
- - - -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $5,586 $820 $5,586
88,723
kWh
- - - -
05 2.3131: Reschedule plant operations or reduce load to avoid peaks $13,830 $1,000 - $13,830
-
kW-mo/yr
- - -
06 2.4111: Utilize energy-efficient belts and other improved mechanisms $326 - $326
5,435
kWh
- - - -
07 2.1233: Analyze flue gas for proper air/fuel ratio $36,400 - - - $36,400
-
MMBtu
- -
08 2.7135: Install occupancy sensors $630 $250 $630
10,512
kWh
- - - -
09 2.7142: Utilize higher efficiency lamps and/or ballasts $940 $2,600 $890
13,804
kWh
$50
-
kW-mo/yr
- - -
10 2.8221: Consider intermediate or economy size autos / trucks $65,000 $85,000 - - - $65,000 -
11 4.322: Eliminate old stock and modify inventory control $120,000 $150,000 - - - $120,000 -
12 3.1163: Use plastic pallets instead of wood $25,000 $5,000 - - - - $25,000
13 4.122: Develop standard procedures to improve internal yields $35,000 $8,500 - - - $35,000 -
14 4.122: Develop standard procedures to improve internal yields $115,000 $12,500 - - - $115,000 -
15 4.122: Develop standard procedures to improve internal yields $115,000 $125,000 - - - $115,000 -
TOTAL RECOMMENDED $535,189 $405,500 $9,909
158,683
kWh
$13,880
-
kW-mo/yr
$36,400
-
MMBtu
$450,000 $25,000
TOTAL IMPLEMENTED $158,643 $128,670 $7,193
114,481
kWh
$50
-
kW-mo/yr
$36,400
-
MMBtu
$115,000 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Primary Product Savings Increase in Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs