ITAC Assessment: MZ0065
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ITAC Assessment: MZ0065
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Assessment Year 2011
Principal Product plastic parts
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 65
Plant Area 85,000
ft2
Annual Production 85
ton
Production Hrs. Annual 6,500
hrs
Location (State) Iowa

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $74,297 1,567,500
kWh
Natural Gas $76,305 11,059
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $49,700 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $4,662

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $1,183 $3,000 $1,183
24,968
kWh
-
02 2.7135: Install occupancy sensors $2,106 $2,120 $2,106
35,095
kWh
-
03 2.2136: Install / repair insulation on steam lines $23,154 $100,000 - $23,154
-
MMBtu
04 2.9112: Use solar heat to heat water $300 $2,500 - $300
-
MMBtu
05 2.2414: Use waste heat from hot flue gases to preheat $14,566 $20,000 - $14,566
-
MMBtu
06 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,073 $1,500 $1,073
18,563
kWh
-
07 2.2511: Insulate bare equipment $1,078 $963 - $1,078
-
MMBtu
08 2.6212: Turn off equipment during breaks, reduce operating time $6,240 - - $6,240
-
MMBtu
TOTAL RECOMMENDED $49,700 $130,083 $4,362
78,626
kWh
$45,338
-
MMBtu
TOTAL IMPLEMENTED $4,662 $9,120 $4,362
78,626
kWh
$300
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs