ITAC Assessment: MZ0063
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ITAC Assessment: MZ0063
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Assessment Year 2011
Principal Product fabricated metal structural components
NAICS 332312: Fabricated Structural Metal Manufacturing
SIC 3441: Fabricated Structural Metal
Sales Range $10
M
to 50
M
# of Employees 19
Plant Area 50,000
ft2
Annual Production 30,000
pieces
Production Hrs. Annual 4,050
hrs
Location (State) Missouri

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $135,725 2,117,360
kWh
Electricity Demand $3,326 1,838
kW-mo/yr
LPG $37,000 2,200
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $10,189 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $6,528

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $232 $480 $232
3,228
kWh
-
02 2.6122: Adjust vents to minimize energy use $1,007 $240 $1,007
15,049
kWh
-
03 2.3131: Reschedule plant operations or reduce load to avoid peaks $886 $3,000 - $886
-
kW-mo/yr
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,168 $1,200 $3,168
49,499
kWh
-
05 2.4231: Reduce the pressure of compressed air to the minimum required $3,660 $50 $3,660
57,191
kWh
-
06 2.6127: Maintain air filters by cleaning or replacement $1,235 $2,700 $1,235
19,217
kWh
-
TOTAL RECOMMENDED $10,189 $7,670 $9,302
144,184
kWh
$886
-
kW-mo/yr
TOTAL IMPLEMENTED $6,528 $7,620 $5,642
86,993
kWh
$886
-
kW-mo/yr
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs