ITAC Assessment: MZ0052
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ITAC Assessment: MZ0052
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Assessment Year 2010
Principal Product Uncoated virgin polyester rolls, solvents, etc
NAICS 322220: Paper Bag and Coated and Treated Paper Manufacturing
SIC 3497: Metal Foil and Leaf
Sales Range $10
M
to 50
M
# of Employees 36
Plant Area 80,000
ft2
Annual Production 62,856,800
pieces
Production Hrs. Annual 6,600
hrs
Location (State) Kansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $409,856 5,841,000
kWh
Natural Gas $183,822 25,584
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $48,786 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $31,319

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings
01 2.4221: Install compressor air intakes in coolest locations $4,921 $1,160 $3,541
50,590
kWh
$1,380
-
kW-mo/yr
-
02 2.7142: Utilize higher efficiency lamps and/or ballasts $6,855 $16,700 $5,594
79,926
kWh
$1,261
-
kW-mo/yr
-
03 2.7142: Utilize higher efficiency lamps and/or ballasts $15,361 $18,360 $12,535
179,070
kWh
$2,826
-
kW-mo/yr
-
04 2.3212: Optimize plant power factor $9,103 $8,984 - - $9,103
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $12,546 $1,000 $10,180
145,428
kWh
$2,366
-
kW-mo/yr
-
TOTAL RECOMMENDED $48,786 $46,204 $31,850
455,014
kWh
$7,833
-
kW-mo/yr
$9,103
TOTAL IMPLEMENTED $31,319 $44,044 $18,129
258,996
kWh
$4,087
-
kW-mo/yr
$9,103
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs