ITAC Assessment: MZ0049
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ITAC Assessment: MZ0049
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Assessment Year 2010
Principal Product automobile and truck brake handle and linkage
NAICS 336340: Motor Vehicle Brake System Manufacturing
SIC 3714: Motor Vehicle Parts and Accessories
Sales Range $50
M
to 100
M
# of Employees 240
Plant Area 90,000
ft2
Annual Production 150,000
pieces
Production Hrs. Annual 4,160
hrs
Location (State) Missouri

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $92,444 2,863,500
kWh
Electricity Demand $8,301 5,700
kW-mo/yr
Natural Gas $76,207 67,185
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $55,780 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $48,773

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $823 $300 $823
13,530
kWh
- - -
02 2.4231: Reduce the pressure of compressed air to the minimum required $2,416 - $2,416
39,537
kWh
- - -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $19,012 - $19,012
311,126
kWh
- - -
04 2.7492: Use proper thickness of insulation on building envelope $180 $170 - - $180
-
MMBtu
-
05 2.7135: Install occupancy sensors $5,075 $6,650 $5,075
80,549
kWh
- - -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $3,075 $3,960 $1,677
26,624
kWh
$1,398
-
kW-mo/yr
- -
07 2.6218: Turn off equipment when not in use $217 $150 $217
3,440
kWh
- - -
08 2.4239: Eliminate or reduce compressed air usage $2,410 $2,800 $2,410
38,350
kWh
- - -
09 2.8112: Combine utility meters $288 - - - - $288
10 3.1192: Reduce scrap production $3,156 - $1,618
25,680
kWh
- $1,538
-
MMBtu
-
11 2.2211: Use optimum temperature $1,228 - $1,228
19,502
kWh
- - -
12 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $17,900 $37,600 $17,900
293,443
kWh
- - -
TOTAL RECOMMENDED $55,780 $51,630 $52,376
851,781
kWh
$1,398
-
kW-mo/yr
$1,718
-
MMBtu
$288
TOTAL IMPLEMENTED $48,773 $47,670 $47,055
766,118
kWh
- $1,718
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs