ITAC Assessment: MZ0047
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ITAC Assessment: MZ0047
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Assessment Year 2010
Principal Product lubrication powder
NAICS 325211: Plastics Material and Resin Manufacturing
SIC 2821: Plastics Materials, Synthetic Resins, and Nonvulcanizable Elastomers
Sales Range $10
M
to 50
M
# of Employees 60
Plant Area 60,000
ft2
Annual Production 50,000,000
lb
Production Hrs. Annual 8,500
hrs
Location (State) Missouri

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $368,630 4,435,199
kWh
Natural Gas $123,169 56,733
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $58,193 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $52,336

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.1233: Analyze flue gas for proper air/fuel ratio $2,104 $3,000 - $2,104
-
MMBtu
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $15,170 $1,300 $15,170
143,957
kWh
-
03 2.1243: Use heat from boiler blowdown to preheat boiler feed water $5,857 $80,000 - $5,857
-
MMBtu
04 2.7142: Utilize higher efficiency lamps and/or ballasts $20,818 $20,818 $20,818
198,985
kWh
-
05 2.2511: Insulate bare equipment $65 $180 - $65
-
MMBtu
06 2.2511: Insulate bare equipment $929 $2,160 - $929
-
MMBtu
07 2.2511: Insulate bare equipment $785 $400 - $785
-
MMBtu
08 2.2511: Insulate bare equipment $225 $360 - $225
-
MMBtu
09 2.7135: Install occupancy sensors $6,528 $760 $6,528
81,600
kWh
-
10 2.6124: Establish equipment maintenance schedule $3,994 - $3,994
49,919
kWh
-
11 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,718 - $1,718
21,480
kWh
-
TOTAL RECOMMENDED $58,193 $108,978 $48,228
495,941
kWh
$9,965
-
MMBtu
TOTAL IMPLEMENTED $52,336 $28,978 $48,228
495,941
kWh
$4,108
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs