ITAC Assessment: MZ0037
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ITAC Assessment: MZ0037
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Assessment Year 2009
Principal Product aluminum die castings
NAICS 331314: Secondary Smelting and Alloying of Aluminum
SIC 3363: Aluminum Die-Castings
Sales Range $50
M
to 100
M
# of Employees 190
Plant Area 225,000
ft2
Annual Production 1
units
Production Hrs. Annual 4,000
hrs
Location (State) Missouri

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,423,109 16,983,600
kWh
Natural Gas $1,359,790 157,608
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $143,861 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.2442: Preheat combustion air with waste heat $87,552 $18,000 - $87,552
-
MMBtu
02 2.2515: Use optimum thickness insulation $1,717 $4,200 - $1,717
-
MMBtu
03 2.6127: Maintain air filters by cleaning or replacement $11,665 $2,900 $11,665
125,393
kWh
-
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $739 $850 $739
7,924
kWh
-
05 2.4131: Size electric motors for peak operating efficiency $710 $1,993 $710
7,892
kWh
-
06 2.7142: Utilize higher efficiency lamps and/or ballasts $40,988 $59,705 $40,988
446,196
kWh
-
07 2.7135: Install occupancy sensors $490 $640 $490
5,856
kWh
-
TOTAL RECOMMENDED $143,861 $88,288 $54,592
593,261
kWh
$89,269
-
MMBtu
TOTAL IMPLEMENTED - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs