ITAC Assessment: MZ0004
ITAC logo
ITAC Assessment: MZ0004
Grant Funding Opportunity NOW OPEN
Up to $300k at 50% cost share for qualifying* projects.
Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received an ITAC, Onsite Energy/CHP TAP, or qualified equivalent assessment since 2018 can now apply for grants for implementation of assessment recommendations at up to 50% of qualifying* project costs with a maximum of $300,000 per grant.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
Assessment Year 2007
Principal Product oil coolers, water cooler, exhaust gas recooler, charge air cooler
NAICS 332410: Power Boiler and Heat Exchanger Manufacturing
SIC 3443: Fabricated Plate Work (Boiler Shops)
Sales Range $5
M
to 10
M
# of Employees 178
Plant Area 35,000
ft2
Annual Production 1
units
Production Hrs. Annual 6,324
hrs
Location (State) Missouri

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $650,000 8,877,336
kWh
Natural Gas $165,000 16,915
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $130,781 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $9,922

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.1233: Analyze flue gas for proper air/fuel ratio $5,138 $2,230 - - $5,138
-
MMBtu
02 2.2136: Install / repair insulation on steam lines $18,457 $3,412 - - $18,457
-
MMBtu
03 2.4221: Install compressor air intakes in coolest locations $5,707 $1,300 $5,707
63,452
kWh
- -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $184 $150 $184
2,556
kWh
- -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $13,950 $24,700 $13,950
202,356
kWh
- -
06 2.7122: Disconnect ballasts $19,720 $1,050 $19,720
279,444
kWh
- -
07 2.7135: Install occupancy sensors $6,900 $2,950 $6,900
131,400
kWh
- -
08 2.6222: Use drying oven (batch type) on alternate days or other optimum schedule to run equipment with full loads $56,125 - - $56,125
-
kW-mo/yr
-
09 2.7124: Make a practice of turning off lights when not needed $4,600 - $4,600
87,600
kWh
- -
TOTAL RECOMMENDED $130,781 $35,792 $51,061
766,808
kWh
$56,125
-
kW-mo/yr
$23,595
-
MMBtu
TOTAL IMPLEMENTED $9,922 $2,380 $4,784
90,156
kWh
- $5,138
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs