ITAC Assessment: MU0063
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ITAC Assessment: MU0063
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Assessment Year 2025
Principal Product plastic preforms
NAICS 326160: Plastics Bottle Manufacturing
SIC 3085: Plastics Bottles
Sales Range $100
M
to 500
M
# of Employees 225
Plant Area 185,000
ft2
Annual Production 2,500,000,000
units
Production Hrs. Annual 8,760
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $3,049,160 52,245,830
kWh
Electricity Demand $459,440 81,448
kW-mo/yr
Electricity Fees $207,721 -
Natural Gas $57,977 15,526
MMBtu
Other Gas $13,531 1
MMBtu
Waste Disposal Costs
Water Usage $68,697 23,368
Tgal
Water Disposal $41,643 41,643
Tgal
Other Liquid (non-haz) $3,517 1
gal
TOTAL YEARLY COSTS $3,901,686
RECOMMENDED SAVINGS* $659,284 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings
01 2.2437: Recover waste heat from equipment $1,493 $7,331 $1,322
22,038
kWh
$170
-
kW-mo/yr
02 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $12,852 $15,875 $11,386
189,766
kWh
$1,466
-
kW-mo/yr
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,470 $160 $1,302
21,707
kWh
$168
-
kW-mo/yr
04 2.4322: Use or replace with energy efficient substitutes $535,715 $1,169,439 $474,602
7,910,026
kWh
$61,113
-
kW-mo/yr
05 2.6218: Turn off equipment when not in use $56,126 - $49,724
828,728
kWh
$6,403
-
kW-mo/yr
06 2.7111: Reduce illumination to minimum necessary levels $99 - $84
1,398
kWh
$15
-
kW-mo/yr
07 2.7135: Install occupancy sensors $204 $304 $171
2,849
kWh
$33
-
kW-mo/yr
08 2.7142: Utilize higher efficiency lamps and/or ballasts $125 $448 $110
1,840
kWh
$14
-
kW-mo/yr
09 2.7241: Install outside air damper / economizer on hvac unit $51,201 $13,751 $39,113
651,890
kWh
$12,088
-
kW-mo/yr
TOTAL RECOMMENDED $659,284 $1,207,307 $577,814
9,630,242
kWh
$81,470
-
kW-mo/yr
TOTAL IMPLEMENTED - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs