ITAC Assessment: MS0275
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ITAC Assessment: MS0275
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Assessment Year 2005
Principal Product Cement
NAICS 327310: Cement Manufacturing
SIC 3241: Cement, Hydraulic
Sales Range $50
M
to 100
M
# of Employees 93
Plant Area 350,000
ft2
Annual Production 960,000
ton
Production Hrs. Annual 8,232
hrs
Location (State) Alabama

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $2,500,000 100,000,000
kWh
Electricity Demand $1,000,000 252,213
kW-mo/yr
Electricity Fees $500,000 -
Natural Gas $329,400 48,592
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $43,107 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $33,312

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Other Liquid (non-haz) Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $14,870 $34,746 $6,935
462,281
kWh
$2,936
-
kW-mo/yr
$4,999 -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $8,066 $392 $4,121
274,713
kWh
- $3,945 -
03 2.4314: Use synthetic lubricant $7,356 $3,025 $1,843
122,821
kWh
$1,639
-
kW-mo/yr
$849 $3,025
-
gal
04 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $6,972 $15,438 $3,562
237,452
kWh
- $3,410 -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $3,020 $9,612 $1,410
93,940
kWh
$592
-
kW-mo/yr
$1,018 -
06 2.4111: Utilize energy-efficient belts and other improved mechanisms $2,823 $2,271 $1,269
84,576
kWh
$767
-
kW-mo/yr
$787 -
TOTAL RECOMMENDED $43,107 $65,484 $19,140
1,275,783
kWh
$5,934
-
kW-mo/yr
$15,008 $3,025
-
gal
TOTAL IMPLEMENTED $33,312 $47,775 $14,309
953,755
kWh
$5,167
-
kW-mo/yr
$10,811 $3,025
-
gal
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Other Liquid (non-haz) Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs