ITAC Assessment: MS0087
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Assessment Year 1997
Principal Product Convertible Sofas, Sinuous Springs, and Drop-in Coil Springs
NAICS
n/a
SIC 3495: Wire Springs
Sales Range $10
M
to 50
M
# of Employees 151
Plant Area 271,702
ft2
Annual Production 55,500,000
pieces
Production Hrs. Annual 4,000
hrs
Location (State) Mississippi

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $50,354 1,389,508
kWh
Electricity Demand $31,450 4,478
kW-mo/yr
Electricity Fees $1,412 -
Natural Gas $46,279 12,018
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $67,774 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $14,366

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Administrative Changes Savings Increase in Production Savings
01 2.3212: Optimize plant power factor $5,870 $1,500 - $5,870
-
kW-mo/yr
- - - -
02 2.7122: Disconnect ballasts $313 $150 $175
5,569
kWh
$138
-
kW-mo/yr
- - - -
03 2.4314: Use synthetic lubricant $1,944 $275 $1,084
35,170
kWh
$860
-
kW-mo/yr
- - - -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $2,232 $7,102 $1,624
39,566
kWh
$608
-
kW-mo/yr
- - - -
05 2.1135: Repair furnaces and oven doors so that they seal efficiently $1,607 $561 - - $1,607
-
MMBtu
- - -
06 2.2414: Use waste heat from hot flue gases to preheat $6,564 $11,519 - - $6,564
-
MMBtu
- - -
07 3.5316: Contract a wood pallet recycling company $2,400 - - - - $900
-
lb
$1,500 -
08 4.652: Replace existing equipment with more suitable substitutes $46,844 $20,800 - - - - - $46,844
TOTAL RECOMMENDED $67,774 $41,907 $2,883
80,305
kWh
$7,476
-
kW-mo/yr
$8,171
-
MMBtu
$900
-
lb
$1,500 $46,844
TOTAL IMPLEMENTED $14,366 $9,588 $2,883
80,305
kWh
$7,476
-
kW-mo/yr
$1,607
-
MMBtu
$900
-
lb
$1,500 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Administrative Changes Savings Increase in Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs