ITAC Assessment: MO0269
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ITAC Assessment: MO0269
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Assessment Year 1999
Principal Product Plastic Injection Molding
NAICS
n/a
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 265
Plant Area 250,000
ft2
Annual Production 400,000,000
pieces
Production Hrs. Annual 8,568
hrs
Location (State) Missouri

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $376,023 8,780,774
kWh
Electricity Demand $29,022 1,674
kW-mo/yr
Electricity Fees $51,507 -
Natural Gas $17,103 3,440
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $968,139 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $38,280

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Personnel Changes Savings
01 2.7135: Install occupancy sensors $22,189 $4,604 $22,189
452,814
kWh
- - - -
02 2.1311: Replace electrically-operated equipment with fossil fuel equipment $8,727 $22,000 $14,350
293,083
kWh
$590
-
kW-mo/yr
$(-6,213.0)
-
MMBtu
- -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $4,256 $7,330 $3,875
79,132
kWh
$381
-
kW-mo/yr
- - -
04 2.4231: Reduce the pressure of compressed air to the minimum required $681 $80 $646
13,189
kWh
$35
-
kW-mo/yr
- - -
05 3.5212: Regrind, reuse, or sell scrap plastic parts $21,492 - - - - $21,492
-
lb
-
06 3.5316: Contract a wood pallet recycling company $6,800 - - - - $6,800
-
lb
-
07 4.514: Re-arrange equipment layout to reduce handling costs $539,784 $10,944 - - - - $539,784
08 4.514: Re-arrange equipment layout to reduce handling costs $359,856 $10,944 - - - - $359,856
09 4.652: Replace existing equipment with more suitable substitutes $4,354 $157 - - - - $4,354
TOTAL RECOMMENDED $968,139 $56,059 $41,060
838,218
kWh
$1,006
-
kW-mo/yr
$(-6,213.0)
-
MMBtu
$28,292
-
lb
$903,994
TOTAL IMPLEMENTED $38,280 $12,171 $26,710
545,135
kWh
$416
-
kW-mo/yr
- $6,800
-
lb
$4,354
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs