| Assessment Year | 1997 |
|---|---|
| Principal Product | Extruded Plastic Pellets |
| NAICS |
n/a
|
| SIC | 3089: Plastics Products, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 70 |
| Plant Area |
50,000
ft2
|
| Annual Production | 10,200,000
pieces
|
| Production Hrs. Annual | 4,368
hrs
|
| Location (State) | Missouri |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $184,668 | 3,599,941 |
kWh
|
$0.051 |
| Electricity Demand | $23,208 | 1,008 |
kW-mo/yr
|
$23.02 |
| Electricity Fees | $10,653 | - |
|
- |
| Natural Gas | $16,796 | 2,720 |
MMBtu
|
$6.18 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $48,015 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $42,303 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Solid Waste (non-haz) Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 4.711: Initiate a total quality management program | $12,804 | $25,000 | - | - | - | $12,804 | |
| 02 | 4.514: Re-arrange equipment layout to reduce handling costs | $10,000 | $12,500 | - | - | - | $10,000 | |
| 03 | 4.432: Cross-train personnel to avoid lost time | $7,328 | $20,000 | - | - | - | $7,328 | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,145 | $1,880 |
$1,025
19,930
kWh
|
$120
-
kW-mo/yr
|
- | - | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $505 | $677 |
$454
8,792
kWh
|
$51
-
kW-mo/yr
|
- | - | |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $109 | $207 |
$104
2,052
kWh
|
$5
-
kW-mo/yr
|
- | - | |
| 07 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $828 | $100 |
$773
14,947
kWh
|
$55
-
kW-mo/yr
|
- | - | |
| 08 | 2.4221: Install compressor air intakes in coolest locations | $2,652 | $5,692 |
$2,357
45,721
kWh
|
$295
-
kW-mo/yr
|
- | - | |
| 09 | 3.5311: Recover and reuse waste material | $5,712 | - | - | - |
$5,712
-
lb
|
- | |
| 10 | 3.5315: Lease / purchase baler; sell cardboard to recycler | $6,932 | $4,860 | - | - |
$6,932
-
lb
|
- | |
| TOTAL RECOMMENDED | $48,015 | $70,916 |
$4,713
91,442
kWh
|
$526
-
kW-mo/yr
|
$12,644
-
lb
|
$30,132 | ||
| TOTAL IMPLEMENTED | $42,303 | $70,916 |
$4,713
91,442
kWh
|
$526
-
kW-mo/yr
|
$6,932
-
lb
|
$30,132 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Solid Waste (non-haz) Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs