| Assessment Year | 1997 |
|---|---|
| Principal Product | Components for Axles, Light Trucks and Heavy Pick-UP Trucks |
| NAICS |
n/a
|
| SIC | 3714: Motor Vehicle Parts and Accessories |
| Sales Range | $50 M to 100M |
| # of Employees | 370 |
| Plant Area |
140,000
ft2
|
| Annual Production | 3,400,000
pieces
|
| Production Hrs. Annual | 7,700
hrs
|
| Location (State) | Missouri |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $176,632 | 4,890,387 |
kWh
|
$0.036 |
| Electricity Demand | $49,134 | 989 |
kW-mo/yr
|
$49.68 |
| Electricity Fees | $15,109 | - |
|
- |
| Natural Gas | $360,229 | 116,035 |
MMBtu
|
$3.10 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $80,935 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $65,341 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Solid Waste (non-haz) Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 4.432: Cross-train personnel to avoid lost time | $22,150 | $20,000 | - | - | - | $22,150 | |
| 02 | 4.711: Initiate a total quality management program | $17,554 | $15,000 | - | - | - | $17,554 | |
| 03 | 4.611: Begin a practice of predictive / preventative maintenance | $13,440 | $5,500 | - | - | - | $13,440 | |
| 04 | 4.514: Re-arrange equipment layout to reduce handling costs | $4,050 | $10,000 | - | - | - | $4,050 | |
| 05 | 2.4221: Install compressor air intakes in coolest locations | $7,176 | $333 |
$5,924
151,231
kWh
|
$1,252
-
kW-mo/yr
|
- | - | |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,809 | $4,216 |
$1,518
38,687
kWh
|
$291
-
kW-mo/yr
|
- | - | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $151 | $345 |
$131
3,224
kWh
|
$20
-
kW-mo/yr
|
- | - | |
| 08 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $164 | $179 |
$139
3,517
kWh
|
$25
-
kW-mo/yr
|
- | - | |
| 09 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $991 | - |
$817
20,809
kWh
|
$174
-
kW-mo/yr
|
- | - | |
| 10 | 2.4133: Use most efficient type of electric motors | $1,906 | $4,214 |
$1,573
40,152
kWh
|
$333
-
kW-mo/yr
|
- | - | |
| 11 | 3.5311: Recover and reuse waste material | $9,720 | - | - | - |
$9,720
-
lb
|
- | |
| 12 | 4.711: Initiate a total quality management program | $1,824 | $2,200 | - | - |
$1,824
-
lb
|
- | |
| TOTAL RECOMMENDED | $80,935 | $61,987 |
$10,102
257,620
kWh
|
$2,095
-
kW-mo/yr
|
$11,544
-
lb
|
$57,194 | ||
| TOTAL IMPLEMENTED | $65,341 | $49,787 |
$10,102
257,620
kWh
|
$2,095
-
kW-mo/yr
|
- | $53,144 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Solid Waste (non-haz) Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs