ITAC Assessment: MI0359
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ITAC Assessment: MI0359
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Assessment Year 2019
Principal Product Pharmaceutical Products
NAICS 325412: Pharmaceutical Preparation Manufacturing
SIC 2834: Pharmaceutical Preparations
Sales Range $100
M
to 500
M
# of Employees 400
Plant Area 500,000
ft2
Annual Production 3,000,000,000
pieces
Production Hrs. Annual 8,736
hrs
Location (State) Puerto Rico

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $4,442,654 25,381,322
kWh
Electricity Demand $330,327 40,963
kW-mo/yr
Electricity Fees $122,504 -
LPG $1,592,637 96,459
MMBtu
TOTAL YEARLY COSTS $6,488,122
RECOMMENDED SAVINGS* $1,536,664 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $1,148,258

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings LPG Savings
01 2.2622: Replace existing chiller with high efficiency model $547,956 $675,600 $515,337
2,944,783
kWh
$32,619
-
kW-mo/yr
-
02 2.7425: Clean or color roof to reduce solar load $281,283 $181,281 $264,542
1,511,669
kWh
$16,741
-
kW-mo/yr
-
03 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $182,349 $33,814 $171,495
979,974
kWh
$10,854
-
kW-mo/yr
-
04 2.2437: Recover waste heat from equipment $128,514 $60,610 - - $128,514
-
MMBtu
05 2.4133: Use most efficient type of electric motors $67,825 $25,283 $63,785
364,483
kWh
$4,040
-
kW-mo/yr
-
06 2.1233: Analyze flue gas for proper air/fuel ratio $59,287 $960 - - $59,287
-
MMBtu
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $53,837 $1,980 $50,636
289,347
kWh
$3,201
-
kW-mo/yr
-
08 2.1243: Use heat from boiler blowdown to preheat boiler feed water $52,238 $52,238 - - $52,238
-
MMBtu
09 2.2414: Use waste heat from hot flue gases to preheat $47,169 $115,295 - - $47,169
-
MMBtu
10 2.9112: Use solar heat to heat water $33,548 $29,934 - - $33,548
-
MMBtu
11 2.4231: Reduce the pressure of compressed air to the minimum required $32,799 $160 $30,848
176,277
kWh
$1,951
-
kW-mo/yr
-
12 2.7447: Install vinyl strip / high speed / air curtain doors $26,313 $7,820 $24,579
140,450
kWh
$1,734
-
kW-mo/yr
-
13 2.7221: Lower temperature during the winter season and vice-versa $23,546 $480 $22,199
126,849
kWh
$1,347
-
kW-mo/yr
-
TOTAL RECOMMENDED $1,536,664 $1,185,455 $1,143,421
6,533,832
kWh
$72,487
-
kW-mo/yr
$320,756
-
MMBtu
TOTAL IMPLEMENTED $1,148,258 $894,115 $1,024,209
5,852,622
kWh
$64,762
-
kW-mo/yr
$59,287
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings LPG Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs