ITAC Assessment: MI0250
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ITAC Assessment: MI0250
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Assessment Year 2013
Principal Product Insulation Material
NAICS 326150: Urethane and Other Foam Product (except Polystyrene) Manufacturing
SIC 3086: Plastics Foam Products
Sales Range $10
M
to 50
M
# of Employees 42
Plant Area 60,000
ft2
Annual Production 62,000
thousand feet
Production Hrs. Annual 3,120
hrs
Location (State) Florida

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $68,290 1,320,540
kWh
Electricity Demand $57,662 5,540
kW-mo/yr
Electricity Fees $22,304 -
Natural Gas $71,654 13,058
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $64,049 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $58,931

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.6218: Turn off equipment when not in use $25,326 $3,900 $19,864
381,993
kWh
$5,462
-
kW-mo/yr
-
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $13,636 $1,660 $13,231
254,440
kWh
$405
-
kW-mo/yr
-
03 2.4239: Eliminate or reduce compressed air usage $7,559 $2,200 $4,266
82,031
kWh
$3,293
-
kW-mo/yr
-
04 2.7221: Lower temperature during the winter season and vice-versa $4,256 $80 $2,403
46,206
kWh
$1,853
-
kW-mo/yr
-
05 2.1233: Analyze flue gas for proper air/fuel ratio $3,052 $2,520 - - $3,052
-
MMBtu
06 2.4231: Reduce the pressure of compressed air to the minimum required $2,828 $80 $1,027
19,757
kWh
$1,801
-
kW-mo/yr
-
07 2.7145: Install skylights $2,274 $5,665 $1,285
24,711
kWh
$989
-
kW-mo/yr
-
08 2.7142: Utilize higher efficiency lamps and/or ballasts $1,852 $5,600 $1,195
22,976
kWh
$657
-
kW-mo/yr
-
09 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $1,490 $2,460 $842
16,198
kWh
$648
-
kW-mo/yr
-
10 2.7142: Utilize higher efficiency lamps and/or ballasts $1,327 $4,510 $750
14,414
kWh
$577
-
kW-mo/yr
-
11 2.7135: Install occupancy sensors $449 $330 $251
4,823
kWh
$198
-
kW-mo/yr
-
TOTAL RECOMMENDED $64,049 $29,005 $45,114
867,549
kWh
$15,883
-
kW-mo/yr
$3,052
-
MMBtu
TOTAL IMPLEMENTED $58,931 $16,105 $42,076
809,138
kWh
$13,803
-
kW-mo/yr
$3,052
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs