ITAC Assessment: MI0162
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ITAC Assessment: MI0162
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Assessment Year 2008
Principal Product Pharmaceutical Medication
NAICS 325412: Pharmaceutical Preparation Manufacturing
SIC 2834: Pharmaceutical Preparations
Sales Range $100
M
to 500
M
# of Employees 143
Plant Area 1,000,000
ft2
Annual Production 100,000
lb
Production Hrs. Annual 8,568
hrs
Location (State) Puerto Rico

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $2,447,109 17,041,200
kWh
Electricity Demand $227,658 27,989
kW-mo/yr
Electricity Fees $20,151 -
Fuel Oil #6 $2,018,471 104,310
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $1,418,768 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $195,738

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Fuel Oil #6 Savings Ancillary Material Cost Savings
01 2.2423: Install waste heat boiler to produce steam $1,069,901 $2,000,000 $479,531
3,339,353
kWh
$38,829
-
kW-mo/yr
$551,541
-
MMBtu
-
02 3.2161: Closely monitor chemical additions to increase bath life $98,398 $18,460 - - - $98,398
03 2.7142: Utilize higher efficiency lamps and/or ballasts $86,183 $45,980 $79,851
556,064
kWh
$6,332
-
kW-mo/yr
- -
04 2.1233: Analyze flue gas for proper air/fuel ratio $73,832 $1,750 - - $73,832
-
MMBtu
-
05 2.2414: Use waste heat from hot flue gases to preheat $61,527 $56,000 - - $61,527
-
MMBtu
-
06 2.2113: Repair or replace steam traps $11,109 $400 - - $11,109
-
MMBtu
-
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $8,769 $1,210 $8,105
56,442
kWh
$664
-
kW-mo/yr
- -
08 2.4323: Use optimum size and capacity equipment $5,419 $4,800 $5,001
34,828
kWh
$418
-
kW-mo/yr
- -
09 2.4231: Reduce the pressure of compressed air to the minimum required $3,630 $40 $3,350
23,331
kWh
$280
-
kW-mo/yr
- -
TOTAL RECOMMENDED $1,418,768 $2,128,640 $575,838
4,010,018
kWh
$46,523
-
kW-mo/yr
$698,009
-
MMBtu
$98,398
TOTAL IMPLEMENTED $195,738 $21,860 $11,455
79,773
kWh
$944
-
kW-mo/yr
$84,941
-
MMBtu
$98,398
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Fuel Oil #6 Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs