ITAC Assessment: MI0088
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ITAC Assessment: MI0088
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Assessment Year 2004
Principal Product Glass
NAICS 327215: Glass Product Manufacturing Made of Purchased Glass
SIC 3231: Glass Products, Made of Purchased Glass
Sales Range $10
M
to 50
M
# of Employees 80
Plant Area 60,000
ft2
Annual Production 120,000
pieces
Production Hrs. Annual 6,000
hrs
Location (State) Florida

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $215,381 4,549,600
kWh
Electricity Demand $119,894 14,696
kW-mo/yr
Electricity Fees $55,485 -
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $512,988 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $479,120

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Personnel Changes Savings Administrative Changes Savings Water Consumption Savings Primary Product Savings
01 2.8114: Change rate schedules or other changes in utility service $2,029 - - - $2,029 - -
02 2.6218: Turn off equipment when not in use $28,772 $2,300 $28,772
508,501
kWh
- - - -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $(-1,117.0) $750 $963
19,351
kWh
$(-2,080.0) - - -
04 2.4226: Use / purchase optimum sized compressor $22,760 $40,140 $760
15,277
kWh
- $22,000 - -
05 4.111: Add equipment/ operators to reduce production bottleneck $427,935 - $(-1,185.0)
(-23,919)
kWh
$(-112,320.0) - - $541,440
06 3.5212: Regrind, reuse, or sell scrap plastic parts $17,529 - $(-148.0)
(-2,686)
kWh
$(-1,200.0) $18,877 - -
07 3.4111: Use closed cycle process to minimize waste water production $14,310 - - - - $14,310
-
Tgal
-
08 4.821: Pay bills on time to avoid late fees $770 - - - $770 - -
TOTAL RECOMMENDED $512,988 $43,190 $29,162
516,524
kWh
$(-115,600.0) $43,676 $14,310
-
Tgal
$541,440
TOTAL IMPLEMENTED $479,120 $43,190 $29,310
519,210
kWh
$(-114,400.0) $22,770 - $541,440
Yearly Savings* Imp'd Cost* Electricity Usage Savings Personnel Changes Savings Administrative Changes Savings Water Consumption Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs