ITAC Assessment: MA0719
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ITAC Assessment: MA0719
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Assessment Year 2013
Principal Product Urethanes and urethane acrylics
NAICS 325211: Plastics Material and Resin Manufacturing
SIC 2821: Plastics Materials, Synthetic Resins, and Nonvulcanizable Elastomers
Sales Range $10
M
to 50
M
# of Employees 90
Plant Area 98,300
ft2
Annual Production 8,500
ton
Production Hrs. Annual 6,240
hrs
Location (State) Massachusetts

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $359,380 4,066,560
kWh
Electricity Demand $65,935 8,346
kW-mo/yr
Natural Gas $266,148 36,794
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $66,703 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.1113: Reduce combustion air flow to optimum $24,994 $50,000 - - $24,994
-
MMBtu
02 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $12,358 $14,800 $12,358
141,554
kWh
- -
03 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $5,779 $11,350 $5,779
66,191
kWh
- -
04 2.2511: Insulate bare equipment $5,148 $2,541 - - $5,148
-
MMBtu
05 2.7142: Utilize higher efficiency lamps and/or ballasts $5,004 $16,584 $4,261
48,809
kWh
$743
-
kW-mo/yr
-
06 2.1311: Replace electrically-operated equipment with fossil fuel equipment $4,960 $35,750 $3,273
37,497
kWh
$2,844
-
kW-mo/yr
$(-1,157.0)
-
MMBtu
07 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $3,886 $7,930 $3,886
44,512
kWh
- -
08 2.7135: Install occupancy sensors $3,071 $2,520 $3,071
35,175
kWh
- -
09 2.4231: Reduce the pressure of compressed air to the minimum required $1,062 $3,496 $1,062
12,168
kWh
- -
10 2.6213: Turn off steam / hot water lines leading to space heating units $441 $120 - - $441
-
MMBtu
TOTAL RECOMMENDED $66,703 $145,091 $33,690
385,906
kWh
$3,587
-
kW-mo/yr
$29,426
-
MMBtu
TOTAL IMPLEMENTED - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs