ITAC Assessment: MA0691
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ITAC Assessment: MA0691
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Assessment Year 2012
Principal Product electroplating
NAICS 332812: Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers
SIC 3479: Coating, Engraving, and Allied Services, Not Elsewhere Classified
Sales Range $1
M
to 5
M
# of Employees 33
Plant Area 30,600
ft2
Annual Production 2,600,000
pieces
Production Hrs. Annual 2,860
hrs
Location (State) Massachusetts

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $71,799 749,400
kWh
Electricity Demand $15,156 3,866
kW-mo/yr
Electricity Fees $2,400 -
Natural Gas $24,688 3,358
MMBtu
Fuel Oil #2 $16,493 859
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $38,892 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $1,021

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Fuel Oil #2 Savings
01 2.1224: Replace boiler $9,946 $38,400 - $(-6,316.0)
-
MMBtu
$16,262
-
MMBtu
02 2.2212: Use minimum safe oven ventilation $9,618 $18,525 - $9,618
-
MMBtu
-
03 2.2437: Recover waste heat from equipment $9,192 $42,500 $(-102.0)
(-1,067)
kWh
$9,294
-
MMBtu
-
04 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $9,115 $19,125 $9,115
95,147
kWh
- -
05 2.2511: Insulate bare equipment $772 $1,575 - $772
-
MMBtu
-
06 2.4231: Reduce the pressure of compressed air to the minimum required $249 $200 $249
2,601
kWh
- -
TOTAL RECOMMENDED $38,892 $120,325 $9,262
96,681
kWh
$13,368
-
MMBtu
$16,262
-
MMBtu
TOTAL IMPLEMENTED $1,021 $1,775 $249
2,601
kWh
$772
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Fuel Oil #2 Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs