ITAC Assessment: MA0635
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ITAC Assessment: MA0635
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Assessment Year 2008
Principal Product Cold rolled and drawn metal parts
NAICS 331221: Rolled Steel Shape Manufacturing
SIC 3316: Cold-Rolled Steel Sheet, Strip, and Bars
Sales Range $10
M
to 50
M
# of Employees 60
Plant Area 99,920
ft2
Annual Production 14,100,000
lb
Production Hrs. Annual 6,240
hrs
Location (State) Massachusetts

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $296,411 2,227,200
kWh
Electricity Demand $31,737 6,832
kW-mo/yr
LPG $21,533 1,577
MMBtu
Fuel Oil #2 $239,517 18,089
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $132,689 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $99,524

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings LPG Savings Fuel Oil #2 Savings Water Disposal Savings
01 2.2212: Use minimum safe oven ventilation $17,227 $51,900 - - - $17,227
-
MMBtu
- -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $21,508 $40,166 $19,930
170,344
kWh
$1,578
-
kW-mo/yr
- - - -
03 2.7314: Reduce ventilation air $21,303 $8,200 - - - - $21,303
-
MMBtu
-
04 3.4114: Replace city water with recycled water via cooling tower $18,922 $4,000 - - - - - $18,922
-
Tgal
05 2.1331: Burn a less expensive grade of fuel $16,990 $27,590 - - $(-244,040.0)
-
MMBtu
$21,530
-
MMBtu
$239,500
-
MMBtu
-
06 2.2514: Cover open tanks $13,756 $53,000 - - - - $13,756
-
MMBtu
-
07 2.2136: Install / repair insulation on steam lines $10,446 $3,288 - - - - $10,446
-
MMBtu
-
08 2.7491: Insulate glazing, walls, ceilings, and roofs $4,508 $12,000 - - - - $4,508
-
MMBtu
-
09 2.2614: Use cooling tower or economizer to replace chiller cooling $3,255 $5,700 $3,255
28,557
kWh
- - - - -
10 2.1311: Replace electrically-operated equipment with fossil fuel equipment $2,859 $1,200 $4,380
37,440
kWh
$663
-
kW-mo/yr
- $(-2,184.0)
-
MMBtu
- -
11 2.4221: Install compressor air intakes in coolest locations $1,035 $1,600 $1,035
8,845
kWh
- - - - -
12 2.2212: Use minimum safe oven ventilation $880 $500 $880
7,527
kWh
- - - - -
TOTAL RECOMMENDED $132,689 $209,144 $29,480
252,713
kWh
$2,241
-
kW-mo/yr
$(-244,040.0)
-
MMBtu
$36,573
-
MMBtu
$289,513
-
MMBtu
$18,922
-
Tgal
TOTAL IMPLEMENTED $99,524 $148,478 $880
7,527
kWh
- $(-244,040.0)
-
MMBtu
$38,757
-
MMBtu
$285,005
-
MMBtu
$18,922
-
Tgal
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings LPG Savings Fuel Oil #2 Savings Water Disposal Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs