ITAC Assessment: MA0624
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ITAC Assessment: MA0624
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Assessment Year 2007
Principal Product Watch & Electronic Batteries, Hearing Aid Batteries
NAICS 335912: Primary Battery Manufacturing
SIC 3692: Primary Batteries, Dry and Wet
Sales Range $50
M
to 100
M
# of Employees 209
Plant Area 300,000
ft2
Annual Production 225,000
pieces
Production Hrs. Annual 6,240
hrs
Location (State) Vermont

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $657,447 10,865,141
kWh
Electricity Demand $320,789 20,372
kW-mo/yr
Fuel Oil #4 $512,848 41,099
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $193,543 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $138,761

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Fuel Oil #4 Savings
01 2.2113: Repair or replace steam traps $62,300 $24,500 - - $62,300
-
MMBtu
02 2.7224: Reduce space conditioning during non-working hours $47,607 $22,000 $13,550
223,600
kWh
- $34,057
-
MMBtu
03 2.2414: Use waste heat from hot flue gases to preheat $24,012 $50,000 - - $24,012
-
MMBtu
04 2.2625: Chill water to the highest temperature possible $14,298 $11,500 $1,120
18,479
kWh
- $13,178
-
MMBtu
05 2.1116: Improve combustion control capability $12,255 $75,000 - - $12,255
-
MMBtu
06 2.3191: Use demand controller or load shedder $11,448 $2,500 - $11,448
-
kW-mo/yr
-
07 2.4231: Reduce the pressure of compressed air to the minimum required $4,741 - $3,233
53,352
kWh
$1,508
-
kW-mo/yr
-
08 2.2437: Recover waste heat from equipment $4,655 $4,000 - - $4,655
-
MMBtu
09 2.7241: Install outside air damper / economizer on hvac unit $4,605 $1,000 $4,605
76,000
kWh
- -
10 2.6218: Turn off equipment when not in use $4,007 $12,000 $4,007
66,120
kWh
- -
11 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $2,570 $15,700 $1,750
28,872
kWh
$820
-
kW-mo/yr
-
12 2.7142: Utilize higher efficiency lamps and/or ballasts $1,045 $5,670 $430
7,151
kWh
$615
-
kW-mo/yr
-
TOTAL RECOMMENDED $193,543 $223,870 $28,695
473,574
kWh
$14,391
-
kW-mo/yr
$150,457
-
MMBtu
TOTAL IMPLEMENTED $138,761 $185,170 $8,790
145,102
kWh
$13,571
-
kW-mo/yr
$116,400
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Fuel Oil #4 Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs