ITAC Assessment: MA0604
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ITAC Assessment: MA0604
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Assessment Year 2006
Principal Product Die Cast Products
NAICS 331523: Nonferrous Metal Die-Casting Foundries
SIC 3364: Nonferrous Die-Castings, Except Aluminum
Sales Range $10
M
to 50
M
# of Employees 100
Plant Area 75,000
ft2
Annual Production 9,000,000
lb
Production Hrs. Annual 4,905
hrs
Location (State) Rhode Island

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $156,684 1,768,800
kWh
Electricity Demand $21,934 6,667
kW-mo/yr
Natural Gas $334,038 33,346
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $89,548 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $32,657

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings Ancillary Material Cost Savings
01 3.1161: Eliminate/reduce an operation $33,327 $2,600 - - $1,369
-
MMBtu
$38,400 $(-6,442.0)
02 2.2511: Insulate bare equipment $20,912 $14,335 - - $20,912
-
MMBtu
- -
03 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $14,796 $67,450 $14,796
123,300
kWh
- - - -
04 2.6226: Optimize filtration cleaning / replacement to minimize air resistance $8,539 $8,050 $8,184
68,200
kWh
$355
-
kW-mo/yr
- - -
05 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $5,518 $12,500 $5,124
42,700
kWh
$394
-
kW-mo/yr
- - -
06 2.3212: Optimize plant power factor $3,250 $8,000 - $3,250
-
kW-mo/yr
- - -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $3,206 $13,536 $2,976
24,800
kWh
$230
-
kW-mo/yr
- - -
TOTAL RECOMMENDED $89,548 $126,471 $31,080
259,000
kWh
$4,229
-
kW-mo/yr
$22,281
-
MMBtu
$38,400 $(-6,442.0)
TOTAL IMPLEMENTED $32,657 $35,921 $11,160
93,000
kWh
$585
-
kW-mo/yr
$20,912
-
MMBtu
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs