| Assessment Year | 2006 |
|---|---|
| Principal Product | golf club shafts |
| NAICS | 331221: Rolled Steel Shape Manufacturing |
| SIC | 3949: Sporting and Athletic Goods, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 125 |
| Plant Area |
500,000
ft2
|
| Annual Production | 3,650,000
pieces
|
| Production Hrs. Annual | 5,880
hrs
|
| Location (State) | Connecticut |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $386,790 | 5,983,781 |
kWh
|
$0.065 |
| Electricity Demand | $148,426 | 21,083 |
kW-mo/yr
|
$7.04 |
| Electricity Fees | $24,755 | - |
|
- |
| Natural Gas | $792,303 | 79,776 |
MMBtu
|
$9.93 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $244,907 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $237,767 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $43,728 | $112,064 |
$38,206
545,800
kWh
|
$5,522
-
kW-mo/yr
|
- | |
| 02 | 2.6218: Turn off equipment when not in use | $39,365 | $150 | - | - |
$39,365
-
MMBtu
|
|
| 03 | 2.2492: Use "heat wheel" or other heat exchanger to cross-exchange building exhaust air with make-up air | $41,651 | $69,000 |
$(-3,675.0)
(-52,500)
kWh
|
$(-525.0)
-
kW-mo/yr
|
$45,851
-
MMBtu
|
|
| 04 | 2.3212: Optimize plant power factor | $32,612 | $45,522 | - |
$32,612
-
kW-mo/yr
|
- | |
| 05 | 2.2414: Use waste heat from hot flue gases to preheat | $23,990 | $50,000 | - | - |
$23,990
-
MMBtu
|
|
| 06 | 2.6241: Reduce temperature of process equipment when on standby | $16,246 | $4,000 |
$16,246
256,100
kWh
|
- | - | |
| 07 | 2.2113: Repair or replace steam traps | $15,042 | $22,620 | - | - |
$15,042
-
MMBtu
|
|
| 08 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $12,919 | $170 |
$12,919
195,600
kWh
|
- | - | |
| 09 | 2.1233: Analyze flue gas for proper air/fuel ratio | $7,140 | $6,500 | - | - |
$7,140
-
MMBtu
|
|
| 10 | 2.4231: Reduce the pressure of compressed air to the minimum required | $3,718 | $12,500 |
$4,326
61,800
kWh
|
$(-608.0)
-
kW-mo/yr
|
- | |
| 11 | 2.2511: Insulate bare equipment | $3,510 | $3,010 | - | - |
$3,510
-
MMBtu
|
|
| 12 | 2.6241: Reduce temperature of process equipment when on standby | $3,677 | $1,639 | - | - |
$3,677
-
MMBtu
|
|
| 13 | 2.2514: Cover open tanks | $1,309 | $1,470 | - | - |
$1,309
-
MMBtu
|
|
| TOTAL RECOMMENDED | $244,907 | $328,645 |
$68,022
1,006,800
kWh
|
$37,001
-
kW-mo/yr
|
$139,884
-
MMBtu
|
||
| TOTAL IMPLEMENTED | $237,767 | $322,145 |
$68,022
1,006,800
kWh
|
$37,001
-
kW-mo/yr
|
$132,744
-
MMBtu
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs