ITAC Assessment: MA0568
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ITAC Assessment: MA0568
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Assessment Year 2004
Principal Product powder metal parts
NAICS 332117: Powder Metallurgy Part Manufacturing
SIC 3499: Fabricated Metal Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 213
Plant Area 96,475
ft2
Annual Production 45,000,000
lb
Production Hrs. Annual 6,240
hrs
Location (State) Massachusetts

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $139,352 8,023,500
kWh
Electricity Demand $98,985 19,629
kW-mo/yr
Electricity Fees $(-10,567.0) -
Natural Gas $303,786 43,294
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $218,503 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $40,084

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Demand Savings Natural Gas Savings Ancillary Material Cost Savings
01 4.212: Adopt in-house material generation $174,960 $252,000 - - $174,960
02 2.1121: Use insulation in furnaces to facilitate heating / cooling $20,082 $7,750 - $20,082
-
MMBtu
-
03 2.4111: Utilize energy-efficient belts and other improved mechanisms $10,788 $12,000 - $10,788
-
MMBtu
-
04 2.3212: Optimize plant power factor $5,122 $6,750 $5,122
-
kW-mo/yr
- -
05 2.1114: Limit and control secondary combustion air in furnace $4,092 $6,000 - $4,092
-
MMBtu
-
06 2.2437: Recover waste heat from equipment $3,459 $2,888 - $3,459
-
MMBtu
-
TOTAL RECOMMENDED $218,503 $287,388 $5,122
-
kW-mo/yr
$38,421
-
MMBtu
$174,960
TOTAL IMPLEMENTED $40,084 $32,500 $5,122
-
kW-mo/yr
$34,962
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Demand Savings Natural Gas Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs