ITAC Assessment: MA0553
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ITAC Assessment: MA0553
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Assessment Year 2004
Principal Product Incestment castings
NAICS 331512: Steel Investment Foundries
SIC 3324: Steel Investment Foundries
Sales Range $10
M
to 50
M
# of Employees 300
Plant Area 500,000
ft2
Annual Production 622,000
lb
Production Hrs. Annual 8,592
hrs
Location (State) New Hampshire

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,284,129 16,650,704
kWh
Electricity Demand $273,617 3,290
kW-mo/yr
Electricity Fees $10,991 -
Natural Gas $603,135 92,267
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $74,148 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $22,670

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.3131: Reschedule plant operations or reduce load to avoid peaks $41,580 $20,000 - $41,580
-
kW-mo/yr
-
02 2.1311: Replace electrically-operated equipment with fossil fuel equipment $13,555 $15,605 $16,164
187,300
kWh
$2,121
-
kW-mo/yr
$(-4,730.0)
-
MMBtu
03 2.2414: Use waste heat from hot flue gases to preheat $5,980 $9,830 - - $5,980
-
MMBtu
04 2.7142: Utilize higher efficiency lamps and/or ballasts $4,977 $12,543 $4,263
49,400
kWh
$714
-
kW-mo/yr
-
05 2.1113: Reduce combustion air flow to optimum $3,918 $1,039 $3,918
45,400
kWh
- -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,228 $600 $3,228
37,400
kWh
- -
07 2.2123: Insulate feedwater tank $910 $550 - - $910
-
MMBtu
TOTAL RECOMMENDED $74,148 $60,167 $27,573
319,500
kWh
$44,415
-
kW-mo/yr
$2,160
-
MMBtu
TOTAL IMPLEMENTED $22,670 $29,298 $23,655
274,100
kWh
$2,835
-
kW-mo/yr
$(-3,820.0)
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs