ITAC Assessment: MA0537
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ITAC Assessment: MA0537
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Assessment Year 2003
Principal Product Non-ferrous wire
NAICS 331420: Copper Rolling, Drawing, Extruding, and Alloying
SIC 3357: Drawing and Insulating of Nonferrous Wire
Sales Range $10
M
to 50
M
# of Employees 85
Plant Area 105,000
ft2
Annual Production 30,000,000
lb
Production Hrs. Annual 6,200
hrs
Location (State) Connecticut

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $200,952 3,606,400
kWh
Electricity Demand $85,665 10,320
kW-mo/yr
Natural Gas $53,433 63,325
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $171,584 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $3,064

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Ancillary Material Cost Savings By-product Production Savings
01 2.1311: Replace electrically-operated equipment with fossil fuel equipment $94,545 $112,240 $121,641
2,145,000
kWh
$39,928
-
kW-mo/yr
$(-67,024.0)
-
MMBtu
- -
02 4.212: Adopt in-house material generation $61,752 $240,000 $(-9,894.0)
(-174,600)
kWh
$(-15,165.0)
-
kW-mo/yr
- $87,811 $(-1,000.0)
03 2.3131: Reschedule plant operations or reduce load to avoid peaks $11,180 $8,000 - $11,180
-
kW-mo/yr
- - -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $2,446 $10,396 $2,198
15,200
kWh
$248
-
kW-mo/yr
- - -
05 2.2612: Use cooling tower water instead of refrigeration $1,043 $3,500 $1,043
18,400
kWh
- - - -
06 2.7135: Install occupancy sensors $464 $150 $464
7,600
kWh
- - - -
07 2.4231: Reduce the pressure of compressed air to the minimum required $154 - $154
3,200
kWh
- - - -
TOTAL RECOMMENDED $171,584 $374,286 $115,606
2,014,800
kWh
$36,191
-
kW-mo/yr
$(-67,024.0)
-
MMBtu
$87,811 $(-1,000.0)
TOTAL IMPLEMENTED $3,064 $10,546 $2,816
26,000
kWh
$248
-
kW-mo/yr
- - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Ancillary Material Cost Savings By-product Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs