ITAC Assessment: MA0536
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ITAC Assessment: MA0536
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Assessment Year 2003
Principal Product Tissue paper
NAICS 322291: Sanitary Paper Product Manufacturing
SIC 2676: Sanitary Paper Products
Sales Range $10
M
to 50
M
# of Employees 109
Plant Area 64,171
ft2
Annual Production 30,000
ton
Production Hrs. Annual 8,665
hrs
Location (State) Connecticut

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,184,000 23,383,815
kWh
Electricity Demand $337,124 38,082
kW-mo/yr
Electricity Fees $12,184 -
Natural Gas $1,721,255 315,513
MMBtu
Fuel Oil #4 $94,187 13,936
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $417,031 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $343,101

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings Water Consumption Savings
01 2.2437: Recover waste heat from equipment $112,689 $118,000 $(-3,460.0)
(-64,600)
kWh
$(-806.0)
-
kW-mo/yr
$116,955
-
MMBtu
- -
02 2.1233: Analyze flue gas for proper air/fuel ratio $91,341 $30,000 - - $91,341
-
MMBtu
- -
03 2.2414: Use waste heat from hot flue gases to preheat $64,338 $60,000 - - $64,338
-
MMBtu
- -
04 2.2128: Use steam condensate for hot water supply (non-potable) $69,333 $5,900 - - $66,639
-
MMBtu
$302 $2,392
-
Tgal
05 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $20,935 $22,000 n/a $16,997
317,400
kWh
$3,938
-
kW-mo/yr
- - -
06 2.2136: Install / repair insulation on steam lines $16,568 $8,480 - - $16,568
-
MMBtu
- -
07 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $12,205 $11,500 n/a $9,909
185,000
kWh
$2,296
-
kW-mo/yr
- - -
08 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $7,766 $11,500 n/a $6,305
117,700
kWh
$1,461
-
kW-mo/yr
- - -
09 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $6,484 $11,500 n/a $5,264
98,300
kWh
$1,220
-
kW-mo/yr
- - -
10 2.2511: Insulate bare equipment $5,400 $2,600 - - $5,400
-
MMBtu
- -
11 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $4,456 $8,000 n/a $3,618
67,400
kWh
$838
-
kW-mo/yr
- - -
12 2.4145: Install isolation transformer on adjustable frequency drive $3,444 $2,250 $3,444
64,300
kWh
- - - -
13 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $2,072 $7,350 $2,072
38,800
kWh
- - - -
TOTAL RECOMMENDED $417,031 $299,080 $44,149
824,300
kWh
$8,947
-
kW-mo/yr
$361,241
-
MMBtu
$302 $2,392
-
Tgal
TOTAL IMPLEMENTED $343,101 $216,500 $(-3,460.0)
(-64,600)
kWh
$(-806.0)
-
kW-mo/yr
$344,673
-
MMBtu
$302 $2,392
-
Tgal
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs