ITAC Assessment: MA0487
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ITAC Assessment: MA0487
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Assessment Year 2001
Principal Product Dyeing, Finishing and coating of synthetic and natural fabri
NAICS
n/a
SIC 2258: Lace and Warp Knit Fabric Mills
Sales Range $10
M
to 50
M
# of Employees 200
Plant Area 287,000
ft2
Annual Production 57,600
thousand feet
Production Hrs. Annual 5,760
hrs
Location (State) Connecticut

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $371,730 8,571,176
kWh
Electricity Demand $174,982 20,350
kW-mo/yr
Electricity Fees $65,018 -
Natural Gas $717,270 124,584
MMBtu
LPG $45,192 4,936
MMBtu
Other Energy $353,666 171,117
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $1,502,600 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Energy Savings
01 4.114: Add/modify equipment to improve drying process $496,200 $950,000 $246,200
4,940,600
kWh
- $250,000
-
MMBtu
-
02 4.114: Add/modify equipment to improve drying process $432,600 $425,000 $208,000
3,984,000
kWh
- $224,600
-
MMBtu
-
03 2.2444: Use hot process fluids to preheat incoming process fluids $122,200 $165,000 - $(-5,500.0)
-
kW-mo/yr
$(-15,700.0)
-
MMBtu
$143,400
-
MMBtu
04 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $155,300 $44,000 $12,300
236,050
kWh
- $143,000
-
MMBtu
-
05 2.2437: Recover waste heat from equipment $112,000 $135,000 - - $112,000
-
MMBtu
-
06 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $72,000 $100,000 $5,000
120,000
kWh
- $67,000
-
MMBtu
-
07 2.2414: Use waste heat from hot flue gases to preheat $61,000 $23,000 - - - $61,000
-
MMBtu
08 2.1233: Analyze flue gas for proper air/fuel ratio $50,300 $13,000 - - - $50,300
-
MMBtu
09 2.4221: Install compressor air intakes in coolest locations $1,000 $850 $1,000
11,700
kWh
- - -
TOTAL RECOMMENDED $1,502,600 $1,855,850 $472,500
9,292,350
kWh
$(-5,500.0)
-
kW-mo/yr
$780,900
-
MMBtu
$254,700
-
MMBtu
TOTAL IMPLEMENTED - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Energy Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs