ITAC Assessment: MA0466
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ITAC Assessment: MA0466
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Assessment Year 2000
Principal Product Powder coating
NAICS
n/a
SIC 3479: Coating, Engraving, and Allied Services, Not Elsewhere Classified
Sales Range $5
M
to 10
M
# of Employees 111
Plant Area 83,000
ft2
Annual Production 250,000
lb
Production Hrs. Annual 4,160
hrs
Location (State) Rhode Island

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $101,013 1,088,804
kWh
Electricity Demand $8,951 5,943
kW-mo/yr
Electricity Fees $271 -
Natural Gas $117,349 17,962
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $46,130 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $23,010

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings By-product Production Savings
01 2.1311: Replace electrically-operated equipment with fossil fuel equipment $15,519 $78,600 $20,078
208,968
kWh
$1,724
-
kW-mo/yr
$(-6,283.0)
-
MMBtu
-
02 2.2414: Use waste heat from hot flue gases to preheat $14,410 $50,000 - - $14,410
-
MMBtu
-
03 4.231: Purchase equipment instead of leasing $5,244 $30,000 - - - $5,244
04 2.2136: Install / repair insulation on steam lines $3,737 $3,000 - - $3,737
-
MMBtu
-
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,111 $500 $2,111
21,981
kWh
- - -
06 2.2437: Recover waste heat from equipment $1,805 $2,500 $1,805
75,029
kWh
- - -
07 4.821: Pay bills on time to avoid late fees $895 - - - - $895
08 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $619 $2,380 $619
6,448
kWh
- - -
09 2.2511: Insulate bare equipment $592 $1,700 $592
24,619
kWh
- - -
10 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $450 $2,153 $450
4,689
kWh
- - -
11 2.7135: Install occupancy sensors $450 $150 $450
4,689
kWh
- - -
12 2.6212: Turn off equipment during breaks, reduce operating time $298 $300 $197
2,052
kWh
$101
-
kW-mo/yr
- -
TOTAL RECOMMENDED $46,130 $171,283 $26,302
348,475
kWh
$1,825
-
kW-mo/yr
$11,864
-
MMBtu
$6,139
TOTAL IMPLEMENTED $23,010 $82,550 $22,836
237,690
kWh
$1,825
-
kW-mo/yr
$(-2,546.0)
-
MMBtu
$895
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings By-product Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs