ITAC Assessment: MA0419
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ITAC Assessment: MA0419
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Assessment Year 1998
Principal Product Aluminuma and Zinc Die Castings
NAICS
n/a
SIC 3363: Aluminum Die-Castings
Sales Range $10
M
to 50
M
# of Employees 225
Plant Area 80,000
ft2
Annual Production 6,422
ton
Production Hrs. Annual 6,240
hrs
Location (State) Massachusetts

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $354,262 5,911,782
kWh
Electricity Demand $124,658 12,816
kW-mo/yr
Natural Gas $329,243 91,614
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $280,914 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $242,183

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings By-product Production Savings
01 2.2514: Cover open tanks $168,295 $5,000 - - $1,450
-
MMBtu
$166,845
-
lb
-
02 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $54,360 $118,235 $36,853
590,270
kWh
$17,507
-
kW-mo/yr
- - -
03 2.1133: Adjust burners for efficient operation $36,192 $201,500 - - $36,192
-
MMBtu
- -
04 2.6124: Establish equipment maintenance schedule $10,000 $3,120 - - - - $10,000
05 3.1191: Change procedures / equipment / operating conditions $3,822 $9,000 - - $3,822
-
MMBtu
- -
06 4.821: Pay bills on time to avoid late fees $3,967 - - - - - $3,967
07 2.4231: Reduce the pressure of compressed air to the minimum required $1,739 - $1,739
27,843
kWh
- - - -
08 2.3212: Optimize plant power factor $2,539 $7,125 - - - - $2,539
TOTAL RECOMMENDED $280,914 $343,980 $38,592
618,113
kWh
$17,507
-
kW-mo/yr
$41,464
-
MMBtu
$166,845
-
lb
$16,506
TOTAL IMPLEMENTED $242,183 $135,355 $38,592
618,113
kWh
$17,507
-
kW-mo/yr
$5,272
-
MMBtu
$166,845
-
lb
$13,967
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings By-product Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs