ITAC Assessment: MA0404
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ITAC Assessment: MA0404
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Assessment Year 1997
Principal Product Malleable Iron Castings
NAICS
n/a
SIC 3322: Malleable Iron Foundries
Sales Range $10
M
to 50
M
# of Employees 148
Plant Area 77,000
ft2
Annual Production 4,800
ton
Production Hrs. Annual 6,120
hrs
Location (State) Massachusetts

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $770,485 12,133,939
kWh
Electricity Demand $98,782 11,428
kW-mo/yr
Natural Gas $129,923 27,830
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $472,664 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $425,048

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Solid Waste (non-haz) Savings Water Consumption Savings
01 2.1311: Replace electrically-operated equipment with fossil fuel equipment $412,115 $1,000,000 $551,345
8,420,575
kWh
$(-139,230.0)
-
MMBtu
- -
02 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $13,416 $16,505 $13,378
198,124
kWh
- - $38
-
Tgal
03 2.2443: Re-use or recycle hot or cold process exhaust air $12,933 $71,400 - $12,933
-
MMBtu
- -
04 3.3113: Use other methods for neutralization $34,200 - - - $34,200
-
lb
-
05 4.131: Modify process to reduce material use/cost - - - - - -
TOTAL RECOMMENDED $472,664 $1,087,905 $564,723
8,618,699
kWh
$(-126,297.0)
-
MMBtu
$34,200
-
lb
$38
-
Tgal
TOTAL IMPLEMENTED $425,048 $1,071,400 $551,345
8,420,575
kWh
$(-126,297.0)
-
MMBtu
- -
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs