ITAC Assessment: MA0364
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ITAC Assessment: MA0364
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Assessment Year 1996
Principal Product Commercial steel treating
NAICS
n/a
SIC 3399: Primary Metal Products, Not Elsewhere Classified
Sales Range $1
M
to 5
M
# of Employees 41
Plant Area 38,400
ft2
Annual Production 365,000
pieces
Production Hrs. Annual 7,488
hrs
Location (State) Massachusetts

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $296,805 5,545,721
kWh
Electricity Demand $127,880 13,488
kW-mo/yr
Natural Gas $79,999 16,327
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $32,314 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $774

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings Primary Raw Material Savings
01 4.212: Adopt in-house material generation $20,546 $119,500 $(-5,530.0)
(-216,882)
kWh
$(-274.0)
-
kW-mo/yr
- - - $26,350
02 3.4114: Replace city water with recycled water via cooling tower $5,996 $2,009 - - - $5,996
-
Tgal
- -
03 2.2442: Preheat combustion air with waste heat $652 $12,000 - - $652
-
MMBtu
- - -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,606 - $1,931
61,254
kWh
- - - $(-325.0) -
05 2.4239: Eliminate or reduce compressed air usage $1,454 $900 $1,454
24,619
kWh
- - - - -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $755 $4,800 $755
23,740
kWh
- - - - -
07 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $477 $1,100 $477
15,533
kWh
- - - - -
08 2.7314: Reduce ventilation air $360 - $360
14,068
kWh
- - - - -
09 2.4111: Utilize energy-efficient belts and other improved mechanisms $297 - $297
9,672
kWh
- - - - -
10 2.7135: Install occupancy sensors $171 $237 $171
5,569
kWh
- - - - -
TOTAL RECOMMENDED $32,314 $140,546 $(-85.0)
(-62,427)
kWh
$(-274.0)
-
kW-mo/yr
$652
-
MMBtu
$5,996
-
Tgal
$(-325.0) $26,350
TOTAL IMPLEMENTED $774 $1,100 $774
25,205
kWh
- - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings Primary Raw Material Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs