ITAC Assessment: MA0325
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ITAC Assessment: MA0325
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Assessment Year 1995
Principal Product Miniature die castings
NAICS
n/a
SIC 3369: Nonferrous Foundries, Except Aluminum and Copper
Sales Range $5
M
to 10
M
# of Employees 80
Plant Area 60,000
ft2
Annual Production 1,360,000
lb
Production Hrs. Annual 4,250
hrs
Location (State) Connecticut

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $143,767 1,543,083
kWh
Natural Gas $105,632 15,119
MMBtu
LPG $2,960 592
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $49,362 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $43,750

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Water Disposal Savings Other Liquid (haz) Savings Solid Waste (non-haz) Savings
01 2.2514: Cover open tanks $3,618 $1,883 $1,311
14,068
kWh
$2,307
-
MMBtu
- - -
02 2.1311: Replace electrically-operated equipment with fossil fuel equipment $4,067 $4,632 $3,081
33,118
kWh
$986
-
MMBtu
- - -
03 2.2437: Recover waste heat from equipment $1,545 $2,500 - $1,545
-
MMBtu
- - -
04 2.4239: Eliminate or reduce compressed air usage $1,557 $1,000 $1,557
16,706
kWh
- - - -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $922 - $922
28,136
kWh
- - - -
06 2.7241: Install outside air damper / economizer on hvac unit $453 $1,190 $453
4,982
kWh
- - - -
07 2.4111: Utilize energy-efficient belts and other improved mechanisms $382 - $382
4,103
kWh
- - - -
08 2.4221: Install compressor air intakes in coolest locations $378 $255 $378
4,103
kWh
- - - -
09 3.5242: Recover metals from spent solutions and recycle $28,487 $53,330 - - - - $28,487
-
lb
10 3.4112: Recovery metals from rinse water(evap., ion exchange, ro, electrolysis, electrodialysis) and reuse rinse water $7,953 $5,526 - - $720
-
Tgal
$1,656
-
gal
$5,577
-
lb
TOTAL RECOMMENDED $49,362 $70,316 $8,084
105,216
kWh
$4,838
-
MMBtu
$720
-
Tgal
$1,656
-
gal
$34,064
-
lb
TOTAL IMPLEMENTED $43,750 $63,184 $5,003
72,098
kWh
$2,307
-
MMBtu
$720
-
Tgal
$1,656
-
gal
$34,064
-
lb
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Water Disposal Savings Other Liquid (haz) Savings Solid Waste (non-haz) Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs