ITAC Assessment: LM0124
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ITAC Assessment: LM0124
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Assessment Year 2007
Principal Product aluminum die castings
NAICS 331523: Nonferrous Metal Die-Casting Foundries
SIC 3363: Aluminum Die-Castings
Sales Range $5
M
to 10
M
# of Employees 42
Plant Area 50,000
ft2
Annual Production 2,470,000
lb
Production Hrs. Annual 4,446
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $125,387 1,534,031
kWh
Electricity Demand $75,574 6,731
kW-mo/yr
Electricity Fees $26,954 -
Natural Gas $112,216 12,035
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $255,866 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $238,523

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Primary Raw Material Savings Increase in Production Savings
01 4.132: Purchase new equipment to reduce material use / cost $7,858 $2,500 - - $3,029
-
MMBtu
$4,829 -
02 2.4239: Eliminate or reduce compressed air usage $2,223 $1,300 $1,790
17,363
kWh
$433
-
kW-mo/yr
- - -
03 4.311: Schedule deliveries according to demand $151,200 $2,000 - - - - $151,200
04 4.642: Install sensors to detect and avoid jams $15,120 $1,400 $263
3,300
kWh
$160
-
kW-mo/yr
- - $14,697
05 4.131: Modify process to reduce material use/cost $44,787 $1,000 $1,436
18,000
kWh
- $1,892
-
MMBtu
$41,459 -
06 4.611: Begin a practice of predictive / preventative maintenance $34,678 $2,000 $658
8,250
kWh
- - - $34,020
TOTAL RECOMMENDED $255,866 $10,200 $4,147
46,913
kWh
$593
-
kW-mo/yr
$4,921
-
MMBtu
$46,288 $199,917
TOTAL IMPLEMENTED $238,523 $7,500 $2,094
26,250
kWh
- $4,921
-
MMBtu
$46,288 $185,220
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Primary Raw Material Savings Increase in Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs