ITAC Assessment: LM0110
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ITAC Assessment: LM0110
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Assessment Year 2005
Principal Product lead battery plates
NAICS 335911: Storage Battery Manufacturing
SIC 3691: Storage Batteries
Sales Range $10
M
to 50
M
# of Employees 100
Plant Area 44,000
ft2
Annual Production 1,700,000
pieces
Production Hrs. Annual 8,160
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $680,052 7,717,692
kWh
Electricity Demand $1,818,927 11,882
kW-mo/yr
Electricity Fees $45,164 -
Natural Gas $507,043 67,500
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $562,031 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $160,407

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Increase in Production Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $6,799 $90,000 $5,094
75,725
kWh
$1,705
-
kW-mo/yr
- -
02 2.4239: Eliminate or reduce compressed air usage $6,085 $5,844 $3,935
58,500
kWh
$2,150
-
kW-mo/yr
- -
03 2.2437: Recover waste heat from equipment $116,775 $100,000 $(-4,095.0)
(-60,874)
kWh
$1,371
-
kW-mo/yr
$119,499
-
MMBtu
-
04 2.1117: Relocate oven / furnace to more efficient location $85,569 $90,000 - - $85,569
-
MMBtu
-
05 4.431: Train operators for maximum operating efficiency $193,195 $15,800 $86,528
1,286,282
kWh
- - $106,667
06 4.611: Begin a practice of predictive / preventative maintenance $153,608 $23,700 $41,534
617,417
kWh
- $40,554
-
MMBtu
$71,520
TOTAL RECOMMENDED $562,031 $325,344 $132,996
1,977,050
kWh
$5,226
-
kW-mo/yr
$245,622
-
MMBtu
$178,187
TOTAL IMPLEMENTED $160,407 $113,700 $46,628
693,142
kWh
$1,705
-
kW-mo/yr
$40,554
-
MMBtu
$71,520
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Increase in Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs