ITAC Assessment: LM0099
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ITAC Assessment: LM0099
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Assessment Year 2005
Principal Product vinyl compound
NAICS 325991: Custom Compounding of Purchased Resins
SIC 3087: Custom Compounding of Purchased Plastics Resins
Sales Range $10
M
to 50
M
# of Employees 100
Plant Area 100,000
ft2
Annual Production 70,000,000
lb
Production Hrs. Annual 5,832
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $591,300 8,761,712
kWh
Electricity Demand $251,764 24,564
kW-mo/yr
Electricity Fees $54,001 -
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $88,629 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $4,141

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Primary Product Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,622 $650 $1,231
12,369
kWh
$391
-
kW-mo/yr
- -
02 2.4133: Use most efficient type of electric motors $1,318 $3,000 $1,010
15,080
kWh
$308
-
kW-mo/yr
- -
03 2.4231: Reduce the pressure of compressed air to the minimum required $636 - $483
7,213
kWh
$153
-
kW-mo/yr
- -
04 2.7111: Reduce illumination to minimum necessary levels $565 - $429
6,415
kWh
$136
-
kW-mo/yr
- -
05 4.431: Train operators for maximum operating efficiency $3,774 $3,920 - - $3,774 -
06 4.122: Develop standard procedures to improve internal yields $68,594 $1,000 - - - $68,594
07 4.513: Re-arrange equipment layout to reduce labor costs $12,120 $968 - - $12,120 -
TOTAL RECOMMENDED $88,629 $9,538 $3,153
41,077
kWh
$988
-
kW-mo/yr
$15,894 $68,594
TOTAL IMPLEMENTED $4,141 $3,650 $3,153
41,077
kWh
$988
-
kW-mo/yr
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs