ITAC Assessment: LM0098
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ITAC Assessment: LM0098
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Assessment Year 2005
Principal Product automotive parts
NAICS 336310: Motor Vehicle Gasoline Engine and Engine Parts Manufacturing
SIC 3714: Motor Vehicle Parts and Accessories
Sales Range $100
M
to 500
M
# of Employees 500
Plant Area 93,000
ft2
Annual Production 275,000
pieces
Production Hrs. Annual 6,600
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $322,420 3,949,375
kWh
Electricity Demand $140,130 10,560
kW-mo/yr
Electricity Fees $36,705 -
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $374,245 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $311,684

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Administrative Changes Savings Primary Raw Material Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,551 $700 $1,197
13,728
kWh
$354
-
kW-mo/yr
- - -
02 2.4133: Use most efficient type of electric motors $148 $308 $114
1,731
kWh
$34
-
kW-mo/yr
- - -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $5,413 $6,375 $4,076
46,722
kWh
$1,337
-
kW-mo/yr
- - -
04 4.126: Install sensors to detect defects $94,133 $49,500 $3,224
39,493
kWh
- - - $90,909
05 4.625: Develop standard operating procedures $216,000 $11,800 - - $216,000 - -
06 4.423: Move product using mechanical means $30,000 $20,000 - - - $30,000 -
07 4.441: Install automatic packing equipment $27,000 $50,000 - - $27,000 - -
TOTAL RECOMMENDED $374,245 $138,683 $8,611
101,674
kWh
$1,725
-
kW-mo/yr
$243,000 $30,000 $90,909
TOTAL IMPLEMENTED $311,684 $62,000 $4,421
53,221
kWh
$354
-
kW-mo/yr
$216,000 - $90,909
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Administrative Changes Savings Primary Raw Material Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs