ITAC Assessment: LM0097
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ITAC Assessment: LM0097
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Assessment Year 2005
Principal Product plastic parts
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $1
M
to 5
M
# of Employees 65
Plant Area 28,800
ft2
Annual Production 50,000
lb
Production Hrs. Annual 2,168
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $95,014 1,211,057
kWh
Electricity Demand $50,906 5,868
kW-mo/yr
Electricity Fees $4,118 -
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $280,722 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $103,962

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
01 4.625: Develop standard operating procedures $48,120 $4,921 - - $(-850.0)
-
MMBtu
$48,970
02 4.431: Train operators for maximum operating efficiency $10,000 $6,000 - - - $10,000
03 4.431: Train operators for maximum operating efficiency $166,760 $6,090 - - - $166,760
04 4.513: Re-arrange equipment layout to reduce labor costs $53,375 $1,500 - - - $53,375
05 4.122: Develop standard procedures to improve internal yields $1,250 - - - - $1,250
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $284 $50 $176
2,233
kWh
$108
-
kW-mo/yr
- -
07 2.4133: Use most efficient type of electric motors $933 $35,082 $575
7,302
kWh
$358
-
kW-mo/yr
- -
TOTAL RECOMMENDED $280,722 $53,643 $751
9,535
kWh
$466
-
kW-mo/yr
$(-850.0)
-
MMBtu
$280,355
TOTAL IMPLEMENTED $103,962 $41,553 $751
9,535
kWh
$466
-
kW-mo/yr
$(-850.0)
-
MMBtu
$103,595
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs